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Sr. Manufacturing Engineer

Mentor, OH 44060

Posted: 01/08/2019 Employment Type: Direct Placement Category: Manufacturing Engineer Job Number: 79626

Functions
  • Ensures maximum cost effectiveness and the reliability of manufacturing processes and workflow.
  • Determines the methods and sequence of manufacturing operations for intricate and/or complex products and machine parts and electromechanical systems (consisting of a mix of discrete components and Integrated Circuits).
  • Ensures products and processes meet customer quality requirements.
  • Provides producibility input and manufacturing plans for product design or modification.

Duties
  • Assists production personnel in the assembly and trouble-shooting of electronic circuits, cable assemblies, chassis assemblies (including fluidic components) and instrumentation set-ups.  
  • Tests, troubleshoots, repairs and modifies developmental and production assemblies, equipment, and electromechanical systems, consisting of a mix of discrete components and Integrated Circuits, while applying principles and theories of electronics, electrical circuitry, and mechanical assembles.  
  • Writes technical reports and develops charts, graphs, and schematics to describe and illustrate system' s operating characteristics, malfunctions, deviations from design specifications, and functional limitations for consideration by design engineers.
  • Assembles experimental circuitry or complete prototype model according to engineering instructions, technical manuals, and knowledge of electronic systems and components.
  • Recommends changes in circuitry or installation specifications to simplify assembly and maintenance.
  • May check functioning of installed equipment in aircraft, ships, and structures to evaluate system performance under actual operating conditions.
  • May instruct and supervise other technical personnel.
  • Sets up standard test apparatus and devises test equipment and circuitry to conduct functional, operational, environmental, and life tests to evaluate performance and reliability of prototype or production model.
  • Develops/Evaluates complex manufacturing processes by studying product requirements, researching, designing, modifying, and testing manufacturing methods and equipment; and conferring with equipment suppliers. Prepares written and graphical work instructions to communicate manufacturing requirements to production technicians.
  • Refines and enhances products and processes by applying continuous improvement and key lean manufacturing/production principles (e.g. value stream mapping) and techniques to critical or high-impact areas of production.   May lead special projects for a variety of products and processes.
  • Frequent formal and informal customer interface to present program status, including analysis of product failure, probable cause, and corrective plan.

Qualifications
  • Must have Bachelor’ s degree (BS) in Electromechanical, Electrical/Controls (low voltage), Manufacturing Engineering or other related engineering field.
  • Demonstrated ability to perform the essential functions of the job typically acquired through six years or more of increasingly responsible related experience.  
  • Society of Mechanical Engineering (ASME) or Society of Manufacturing Engineering (SME) desired.

Knowledge, Skills, Abilities
  • Knowledgeable in the assembly and trouble-shooting of electronic circuits (discrete components and Integrated Circuits), cable assemblies, chassis assemblies (including fluidic components) and instrumentation set-ups.  
  • Skilled in technical writing and creation of layout and assembly procedures, technical reports and charts, graphs, and schematics to describe and illustrate system' s operating characteristics, malfunctions, deviations from design specifications, and functional limitations
  • Skilled in problem solving techniques for electromechanical assemblies.
  • Experienced in electromechanical assembly and rework experience.
  • Skilled in analysis and interpretation of test data.
  • Knowledgeable of test equipment and skilled to adjust, calibrate, align, and modify circuitry and components to enable streamlined testing of electromechanical assemblies.
  • Thorough understanding of electrical schematics, electronic circuits, data acquisition systems, process control systems, microprocessors, and automatic test equipment.
  • Knowledge of flow meters, pressure gauges, and other fluidic system designs, including tubing and fittings, as well as ideal locations for monitoring gauges in a fluid loop.
  • Knowledge of ESD control systems, ESD procedures, and experience working within an ESD safe environment.
  • Knowledgeable root cause corrective action investigations and required analyses of electrical components and assemblies (e.g. 8D).
  • Experienced in solving a wide range of difficult problems in imaginative and practical ways and evaluate alternative solutions that may require coordination across multiple teams.
  • Experience in IPC-610 and IPC/WHMA-620.

 
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